New truck, how to protect wood floor.

Dakota

Veteran Expediter
Okay, I'm getting a new straight truck in the near future. I like to keep my trucks nice looking and pride myself on a clean looking cargo box. My trucks have forklifts and pallet jack on them constantly and it doesn't take long before the wood floor is very dirty, I sweep it out daily, but it never seems to get all the warehouse dust out of it. Also when it rains you can see where the water splashes up from the underside and you have wet spots all over the floor. Has anyone sealed their floor? If so, what products have you used? How long do they last?
I've seen a truck with what looked like a finished hardwood floor and it looked awesome, plus it looked like it would be easier to sweep. I realize this is a work truck and won't stay perfect forever, but I'd like to slow down the process of decay if possible.
 

Dakota

Veteran Expediter
You said it..it is a WORK truck....;)

But it is also my office and a place I spend 10 plus hours a day...Well not in the box:rolleyes: but you get the idea:)
Also, if you have a clean truck most places will have a little more respect when it comes to placing freight on it
 
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OntarioVanMan

Retired Expediter
Owner/Operator
But it is also my office and a place I spend 10 plus hours a day...Well not in the box:rolleyes: but you get the idea:)
Also, if you have a clean truck most places will have a little more respect when it comes to placing freight on it

What I meant was...I wouldn't spend mucho dollars...

and that apart about respect is quite true...I believe the same thing...when they see a clean box they tend to slowdown and be more careful..
 

Dakota

Veteran Expediter
Believe me, I'm not spending 500 or more dollars, just looking at ideas for a product I could apply to the floor and keep it looking nicer and possibly seal up the seams where the water comes up.
100 or less is what I am looking at, less hopefully. BTW I will be applying whatever, myself:cool:
 

letzrockexpress

Veteran Expediter
Believe me, I'm not spending 500 or more dollars, just looking at ideas for a product I could apply to the floor and keep it looking nicer and possibly seal up the seams where the water comes up.
100 or less is what I am looking at, less hopefully. BTW I will be applying whatever, myself:cool:

You could got to a discount store and buy some closeout laminate flooring. That is what I have in my cutaway van.It looks great. The current floor is a year old and still looks good. I've seen it for as little as .78 per sq. foot at Big Lots. Home Depot has deals on it all the time. It takes very little time to apply. Use it til it wears out and then go out and get some more. It doesn't require adhesive, it just "floats" on the existing floor. A thin batten strip on the back end and you are good to go. A little furniture polish such as pledge and a swiffer keep it shiny and beautiful.
 

jjoerger

Veteran Expediter
Owner/Operator
US Army
When we bought our used truck the floor in it was filthy, had some leaks and stains. To say the least it did not look good.
We swept it out, sanded the floor using a palm sander and vacumed it with a shop vac. Next we applied 4 thin coats of Polyurethane using a roller on a long pole. Just pour it out of the bucket as needed and roll it out. We also used it to fill in cracks.
Our floor looked like a bowling alley when we were done.
The only problem was that it was so slick the first few forklifts had a hard time getting traction.
It sweeps out easily and we always get comments from customers about how nice it looks.
I think the total cost was around $200 including the palm sander and roller pole.
 

layoutshooter

Veteran Expediter
Retired Expediter
They make a special coating for trailer floors. I have seen several expediters with this stuff. It looks great and holds up much longer than the poly stuff. I think you can get it at Superior places. I plan on using it when I redo my floor.
 

Dakota

Veteran Expediter
They make a special coating for trailer floors. I have seen several expediters with this stuff. It looks great and holds up much longer than the poly stuff. I think you can get it at Superior places. I plan on using it when I redo my floor.

Superior places?
 

Jack_Berry

Moderator Emeritus
try a local flooring store. they might have over run from previous jobs and give you a discount. price it at lowes or home depot first so you know if it is a deal. make sure it is all the same style and thickness. i got two kinds and thought i would do a parquet floor. the thickness and slide tracks did not match. still got that box of dark wood.
 

Dakota

Veteran Expediter
This is a straight truck that will be seeing daily forklift traffic, so I am looking for a roll on material to put on a brand new hardwood floor, not something to cover it up, laminate might work in a box van and look awesome but it would die a quick death under a forklift
Thanks for the suggestions
So far I have Polyurethane and special stuff
 
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Turtle

Administrator
Staff member
Retired Expediter
What I use is a product from Minwax called Polycrylic. It's a blend of Polyurethane and acrylic. First thing it does is seal the wood so that oil spills won't soak into it. Second thing it does is provide the right combination of hardness and stickiness. Polyurethane alone can be very, very slick, or very, very sticky, depending on you apply it, and nobody ever applies it just right for their needs. Acrylic is very hard and very slick. But Polycrylic gives the best of both worlds, where it's very hard, but skids don't want to slide all that easily, yet when dragged out of the van they go willingly.

I give mine 4 good coats, not too thin, but not globby-thick, although thick coats will dry just as well as thin coats (and will fill out deep scratches, too). I give mine a good scrubbing with soap and water and a scrub brush once to twice a year to keep it clean. And then give it another 2 or 3 coats about once a year.

Most vans have their decks pretty tore up, because of having to slide the skids in and out. The norm for many is to turn the plywood decking over after 6 months or a year, and then replace it after another 6 months or a year. Mine has never been flipped, it's more than 4 years old, and it's nowhere near having to be flipped or replaced.

I have had a couple of over zealous fork lift operators catch the front edge of the deck. One inserted a fork into the edge of the wood and then lifted it up, taking out a dinner plate-sized chunk. Some Bondo, a power sander, some more Minwax, and it's good to go.
 
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Dakota

Veteran Expediter
I've heard of Minwax will have to check it out
I forgot about the leaky forklifts and the used engines that leak oil that I pick up, not all my freight is "clean"
nice if the floor doesn't absorb the oil
I will check that out and "special stuff" that layout suggested if he ever tells me where you get the special stuff from superior places hahaha:D
 

ebsprintin

Veteran Expediter
I used the Polycrylic like Turtle without knowing the technical reasons that make it better. It does the job for me very well. The year previous when I was hauling art, that company put down some kind of glossy coat for show. We handled everything by hand, and it was a bear moving heavy stuff due to lack of traction. Lot of groin pulls like working on ice. It became manageable after a couple months of gritty feet wore off the glossiest part of the gloss.

For a large job buying in bulk you might find something equivalent at a commercial place like Sherwin-Williams for cheaper.

You could try googling "special stuff from superior places."

eb
 
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Brisco

Expert Expediter
Years ago (25??) I was working at this "Janitorial Supply" warehouse for my best friends Dad. We had a 28ft Box Truck that we used for deliveries. It had a wood floor in it that they sealed with the same stuff the professional floor guys use to seal Basketball Courts with. Don't ask me what it was, but it came in 5 gallon buckets and all you did was use a "waterless cleaner" on the wood first, let it dry for an hour or so, and then just pour this stuff straight on the floor and smooth it out with flat-headed mop head. Dried overnight. I worked there for about 18 months and I believe during my time there we resealed that floor 3 times, about every 6 months I guess.

Great stuff.......hardened good, looked great, took a lot of abuse(forklift-pallet jacks-2 wheelers-sliding pallets-etc), and was slicker than snot for a long period of time. I hated it right after it was applied. Worked with a big 'ole 260lb Mexican named Victor that would throw/slide 50-60lb cases of toilet paper down the truck as we were loading just like he would as if he was bowling. Yep, I was the bowling pins during his play time!!! Had many days with sore shins and knees!!:(

Try a Professional Flooring place and see what it is they use for Basketball Courts. Might cost a little more up front, but may be worth it in the long run.
 

greg334

Veteran Expediter
Contact Phil, he has a fantastic looking box floor and will tell you where to get the supplies or I think it is a kit specific for box floors.
 

ATeam

Senior Member
Retired Expediter
The photo below shows our truck when it was new. We treated the floor with a products called Crack Filler and Floor Restore and loaded our equipment. (Details here and here)

The crack filler filled the cracks and screw holes to keep the dirt from accumulating in those recesses and make for easier sweeping. I chose Floor Restore because it was advertised a one-time application.

The products did not go on easy. Prepping the floor and applying the products was an all day job and the products are expensive. But we got our money's worth. I have never used a truck floor that was so easy to clean. More importantly, our customers repeatedly raved about the floor, which we believed reflected well on our professionalism.

To protect the floor and the truck, we generally do not permit fork lifts in our CR-unit. That can be done with a CR-unit that typically hauls small loads. With most loads, we have the fork lift driver place the load on the dock and we take it from there with our pallet jack.

In a D or DR unit, the product would hold up under the fork lift wheels but not under the abuse imposed by reckless fork lift drivers. When one of them decides to push or drag a 4,000 lbs skid or container across your wood floor, a groove will be carved.

Four years after applying the products, the inside of the truck does not look like new. The nice white walls have been marred and scarred by freight that is secured to them. The shiny-new load bars are similarly marred and scarred. And that beautiful floor? It too has taken a beating and does not look as good as it once did.

We still get customer raves about the floor but not as often as before. It is a working truck and no matter how hard one tries, damage happens when you regularly put tons of freight on a wood floor. That is true for C and CR-units and even more true for D and DR-units.

The product has held up and the truck remains easy to sweep but my interest in keeping it shiny and new has not persisted. I used to get down on my hands and knees with spray bottles and rags to restore the floor to pristine condition after every load. I do that no more and the floor shows it. These days, when I find spare time on my hands, it is invested in other interests.

While it provides a tremendous amount of personal satisfaction and professional pride to have a floor like this, I cannot identify a single penny of additional income that came from having a shinny truck floor that customers said was cleaner than the floors in their kitchens. Having found a more lucrative use of the time I used to spend cleaning our truck floor, my time is invested there.

I used to enjoy the time I spent on the truck floor. It was an ongoing project that produced visible results and high praise from our carrier and customers. Now when I go to work on it, it is to keep it clean but not pristine. If I spend too much time in the back of the truck, my mind drifts to other goals and the satisfaction I used to experience while maintaining our truck floor rapidly fades.



TruckFloor.jpg
 

Dakota

Veteran Expediter
That floor is nice:) you have alot of equipement in that truck as do I. I have two furniture dollies, a pallet jack, hand cart, 4 load bars, 6 straps, 10 rubber bungee cord straps, a tool kit and hammer.
This is not a truck I own but I do lease it and will probably have it 4 to 5 year before I hit Penske's mileage limit at which time I could purchase it, but probably won't. I pride myself on a clean truck but don't want to spend a ton. As ovm so elegantly put it, it is a work truck. I'll be pricing the different options. So far the minwax seems like the best/less expensive option.
Thanks for all the replies:)
 
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