Let me tell you the whole thing, it may be easier to explain the problems I found.
I made one big mistake when I bought this truck, I really didn’t check out the sleeper and it was my fault. When I got the truck home I went into a very wet sleeper. I took one entire day to get this cleaned up and washed down.
What I ended up doing first was cutting out the center section of the carpeting and matting below the carpet first. Under the matting, there is an aluminum floor (this is the real floor to me) that of course gets white socks to be gray socks quickly. This floor is actually ‘sealed’ and riveted to the bottom frame of the sleeper. I like the way the floor is sealed but I would have supported the floor with at least two more cross supports and would never have used plywood to support the floor.
Once I got the center section of cr*ppy wet stinky carpet out of the sleeper and on the ground, it gave me room to work with. I removed the right cabinet first, after I removed everything from it, Microwave, TV and fridge. Could not get it out of the sleeper without destroying it and didn’t want to do that yet but got it on the bed frame out of the way. I then ripped out everything behind the cabinet, the siding, the insulation, the moldy carpeting and anything else I could from the top of the cabinet to the bottom. I cut the bottom of the cabinet off between 5 and 7 inches where the wood was rotted and built a frame to support it, not much of a frame but between the wall mounts and the frame it actually supports a lot of weight.
I worked on the left cabinet but there is where I had a lot of problems, I could not get the rotting wet insulation out of the corner, since I did get everything out. I also cut the bottom off of that one and built the frame for it – same mounting system was used.
Once that was all done, I cleaned everything. I took apart the bed frame the best I could and tried to remove the plastic mat underneath but it is glued and does not retain water, so I left it alone. I have to actually take the bed frame completely out of the sleeper and get to the rest of the insulation.
I am not too thrilled at the plywood sub-floor, it has been rotting for a while and not easy to replace or it looks like it is not easy to replace. There are two pieces, one on the right, and one in the center. There may have been one on the left side but I don’t find any evidence of one being there. The center one is rotted where water has accumulated and sits between the mounts of the sleeper to the frame and it the problem. The issue for me is two fold, one is standing on the floor and being able to bounce up and down with a lot of deflection and the second is a lack of good solid insulation so I don’t have a cold/hot feet. To give you an idea how bad it is, I had 16 lbs of ice I got in Gila river AZ (neat road side ice house) and by the time I got near San Diego all the ice melted. The entire sleeper was hot and when I took temps, the floor was a little over 98 degrees.
This sleeper leaked a lot, I could not find a lot of the leaks for the longest time, and it wasn’t coming from the seal between the cab and sleeper, it was coming from different areas of the sleeper. I wrote about the roof leaks in detail in the past and most of those are fixed or sealed enough not to leak. The windows leak and the window on the left side is sealed with an entire tube of silicone sealant to stop the leaking. At this time I hit two heavy rain storms and there was only a small amount of leaking and since I found that one and fixed it.
I finalized my plans for the new cabinets but haven’t had the time to start getting them put together (I have drawings that I will be posting on my website when I finish them). I am still up in the air on using a metal frame (aluminum) or use a wood frame for them but that is for later and I am trying to find the right sink to put in, I don’t have the room for a RV type sink. The right cabinet will be the easier of the two, but until I get home, I will just continue collecting the parts and wood I will be using. I am taking the boat owner approach to this by the way, ‘if it can happen in a boat, it can happen in a truck’.
Once I get the cabinets done and ready to put in, I am going to rip out the electrical and start over with it, using new wire, new connectors and put a remote power panel at eye level instead of the front of the bed frame where it gets kicked a lot. I also want to upgrade the inverter but that won’t happen for a little while. The air/heat duct work is also going to be changed to get the proper flow in the sleeper, not this two outlets for the entire sleeper and that is under the coat hook.
Surprisingly the cost is not that bad, I am spending more on the electrical fun stuff than I am with anything else.
When I got this truck, I called Bentz to get info about the construction of the sleeper and for instructions on how the shore power system worked, I got nowhere with them. After the third phone call to Bentz leaving the serial number of the sleeper and my contact info again, I never got a call back and no response to my emails, so I gave up and figured out everything on my own. I don’t buy into how great they are with their customer service, they wanted to sell me the seal and that was all. when I started to take things apart I found the quality of workmanship in my sleeper to be ok in some areas but very poor in others, like the electrical. For example, there was an electrical out let in the right cabinet, after I pulled the cabinet out, I found they ran the cable through holes in the sleeper frame without grommets or even debur the hole after it was drilled out. The cable was being cut into to the point that when I pulled it to replace it, it was actually cut through and exposing both the hot and neutral wires. There are a few other things that I have in my note book but the electrical is the biggest issue for me. I know that a good company would want to work with some one who has their older products to find out how to improve on their products but not apologetic that I have heard this before and don’t tolerate not having my calls and emails return.
Oh by the way, the wicking thing of the carpet also applies to the insulation, I found that the insulation will retain a good amount of water; some times the insulation would be wet 6 inches from the floor.
Hope this helps.