>Phil,
>This may help others who are thinking about the side mount
>reefer unit;
>
>What is the biggest concern about the corrosion and what
>would be the failure of the unit be caused by?
I don't know. Myself, I have no concerns. I just hear a number of drivers talking about corrosion in non-specific ways. Some of them do so with the enthusiasm of a drama queen. There are dealers out there that do split installations that go bad. That is because they do not know what they are doing. Carrier does not have a factory standard split install procedure. Split installations are done at the dealer level and at the dealer's level of proficiency, which varies among dealers.
I think some of the corrosion talk comes from dealers that did a bad install and blamed corrosion for the problems they were unable to address that later showed up. Sales people that market top mount reefer truck will have a tendacy to highlight and perhaps over-emphasize the corrosion concerns too.
Carrier dealers tell me that the useful life of a reefer is seven years. Their world is dominated by reefers on produce trucks that are running many more hours than we run reefers on expediter trucks. If we can get seven years out of our reefer before replacing it, that would be fine with us. We figure on going through two reefers in the ten year life of our truck. If we can get ten years out of one reefer, that would be all the better. As I said above time will tell about our underbody installation. We will see if it lasts 5, 7 or 10 years.
>To clarify what I mean is the concern of the condenser,
>radiator or electronics the biggest worry about corrosion in
>the unit or something else?
Again, I don't know.
>The other question is how did they run the lines into the
>box, through the floor or up the front of the box or how?
In our case, they ran the lines up through the floor of the box, through a channel built into the reefer body front wall, and on to the evaporator. I have seen trucks with lines run on the outside too. Concerns about running them outside have to do with insulation and the ability to service the lines at a later date. There is not a lot of room between the sleeper and body walls. Concerns about running them inside have to do with freight damage that might occur if a line sprung a leak. On our truck, we address that concern by covering the channel with a piece of glass board. If the lines need service, they are easily reached by removing the cover.
When we built the truck, I had the channel made extra wide to house additional pass-throughs that host AC electrical wiring and an air hose. The air hose is for cleaning the evaporator and truck body. The inverter-supplied AC power is for just in case we might want or need it inside the body; like if we were hauling a grocery store cooler full of cheese bound for a trade show, and the customer wants to keep the cooler plugged in, as well as shipping it as a reefer load. Or, like if I want to start a second business with a jig saw, making and selling wooden ducks and bird houses out of the back of the truck. Hey, whatever it takes to be ready for the slow times, right?
Thinking about this overnight, a couple more things came to mind. First, the carriage moves easier in the summer than winter. That is because of the grit that builds up in the roller tracks. It is easily removed with a garden or air hose, or a spring rain. The grit does not freeze up the carriage, it just makes it a bit more difficult to use. If you neglected the carriage, it would freeze up. It needs to be exercised every so often (every couple months) to keep it fresh.
Second, be it TK or Carrier, an underbody reefer is much easier to keep an eye on and pretrip. With the TK UTS and with our Carrier carriage setup, it is no trouble at all to check the oil, coolant and belts. With top mount units, you get to climb at your own peril. I would be willing to bet that underbody units get properly pretriped far more often than top mount units.
Finally, another reason we chose Carrier over TK was that we could not find a TK dealer that knew how to mount a UTS under the sleeper. They cited ground clearance issues. UTSs are designed to mount under the body, not the sleeper. Though, after we bought our Carrier, I have seen a couple UTSs mounted partially under the sleeper and partially under the body. For the dealer that did that, ground clearance was not an issue. As with Carrier split-installations, some TK dealers are better at underbody mounts than others.
Finally, finally, note that the TK UTS is a split installation too. The condensor and evaporator are not in one piece. One is under the body, one is inside the body on the ceiling. The difference between TK and Carrier is the fact that TK is factory designed to be mounted and serviced under the body. The Carrier under body is a dealer modification.
Myth buster: It is NOT TRUE that Carrier does not support underbody installations. Carrier flew two engineers and their equipment out from Athens, Georgia to Memphis, Tennessee to work on ours. I understand that the product has been slightly modified because of what the engineers learned from ours. Please don't ask me to explain, it's engineer technical stuff and above my ability to do so. The point is Carrier does indeed honor its warranty on underbody installations.
Reefer products are constantly evolving. The next item on the horizon is California emmission standards for reefers. People who have perfectly good, but older, reefers on their trucks may be forced to swap them out for newer ones if they want to haul reefer freight in and out of California.