The following is an update from this thread: http://www.expeditersonline.com/forum/truck-talk/61736-cargo-van-maintenance-costs.html
Listed below are the costs for maintaining a 2004 Chevrolet 3500, long wheelbase 6.0 V-8 slop bucket, for the first 792,000 miles as it came from the factory. The costs do not include the installation or maintenance of extras such as a bed, insulation, flooring, radios, house batteries etc. It also does not include any towing fees (2) and roadside service charges (1)
Oil, filter and lube: 154 @ $2893. All performed by myself, no labor costs.
Tune-up: 7@ $3615. 1st tune-up included ignition wires from NAPA that were guaranteed for life and replaced for free at following tune-ups. All tune-ups include replacing ignition wires, spark plugs (OEM AC Delco), serpentine and ac belts. 2 differential lube changes were included in tune-ups at 200,000 and 400,000 miles. Other minor repairs, were included as was labor.
Tires: 26 @ $4555 includes alignments.
Batteries: 4 @ $701
Front wheel bearings: 6 bearing assemblies $2520 @ 240,000, 432,000 and 632,000 miles.
Alternators: 8 @ $1493. The original 105 amp was replaced at 262,000 miles. That replacement lasted 1 week. Some alternators were replaced free of charge. Some only labor. The last 3 alternators were 155 amps from NAPA with a lifetime warranty and replaced for free, excluding labor.
Radiator flush and Fill: 5 @ $498
Transmission fluid and filters: 2 @ $320
Air Filters: 10 @ $200
Brakes: Front pads and rotors, $450 changed at 377,000 miles. Replace front pads (warranty) and caliper mounts $285 @692,000. Rear pads, calipers and rotors $877 @ 751,000 miles.
Shocks: Front and rear shocks, front springs $715 @ 377,000 miles.
Replaced all 4 shocks @ 556,755 mi. Life time warranty. $125 for labor which included mounting 2 new tires and rotation.
Deer collision: replace pass. side headlight and turn signal light assembly and grill. $950
Misc Repairs:
-replace sway bar and front brake caliper mount. $400.
-2nd replacement of front brake caliper mounts and turn rotors. $280
-replace T.P. sensor. $132
-replace upper coolant hose. $248
-replace 4 windshields $310. (Panther windshield plan, pay 1st $100)
(new Panther windshield plan, Panther pays first $250)
-replace A.C. tensioner and belt. $201
-differential lube change 2 included in tune-up cost.
-replace both headlight assemblies. $76
-replace both parking brake cables $303
-lights, wiper blades misc. parts. $1125
Front End: Both upper ball joints, pitman arm, idler arm and alignment $916 @ 516,000 miles
Oil Cooler Gasket: Replace oil cooler gasket, inlet pick-up O-ring and oil pan gasket. $502 @ 544,000
U-Joints: Replaceall u-joints (3) and replace rear transmission seal.Also replaced TPS (warranty) and cleaned throttle body. $391 @ 567,000
Fuel Pump: Replaced original, $890 @ 732,500 miles
Starter: Replaced original, $459 @ 758,000miles.
Washer Fluid Pump: Replaced original $138 @ 792,000 miles.
Total: $26,568 or .033/mile.
emlm
Listed below are the costs for maintaining a 2004 Chevrolet 3500, long wheelbase 6.0 V-8 slop bucket, for the first 792,000 miles as it came from the factory. The costs do not include the installation or maintenance of extras such as a bed, insulation, flooring, radios, house batteries etc. It also does not include any towing fees (2) and roadside service charges (1)
Oil, filter and lube: 154 @ $2893. All performed by myself, no labor costs.
Tune-up: 7@ $3615. 1st tune-up included ignition wires from NAPA that were guaranteed for life and replaced for free at following tune-ups. All tune-ups include replacing ignition wires, spark plugs (OEM AC Delco), serpentine and ac belts. 2 differential lube changes were included in tune-ups at 200,000 and 400,000 miles. Other minor repairs, were included as was labor.
Tires: 26 @ $4555 includes alignments.
Batteries: 4 @ $701
Front wheel bearings: 6 bearing assemblies $2520 @ 240,000, 432,000 and 632,000 miles.
Alternators: 8 @ $1493. The original 105 amp was replaced at 262,000 miles. That replacement lasted 1 week. Some alternators were replaced free of charge. Some only labor. The last 3 alternators were 155 amps from NAPA with a lifetime warranty and replaced for free, excluding labor.
Radiator flush and Fill: 5 @ $498
Transmission fluid and filters: 2 @ $320
Air Filters: 10 @ $200
Brakes: Front pads and rotors, $450 changed at 377,000 miles. Replace front pads (warranty) and caliper mounts $285 @692,000. Rear pads, calipers and rotors $877 @ 751,000 miles.
Shocks: Front and rear shocks, front springs $715 @ 377,000 miles.
Replaced all 4 shocks @ 556,755 mi. Life time warranty. $125 for labor which included mounting 2 new tires and rotation.
Deer collision: replace pass. side headlight and turn signal light assembly and grill. $950
Misc Repairs:
-replace sway bar and front brake caliper mount. $400.
-2nd replacement of front brake caliper mounts and turn rotors. $280
-replace T.P. sensor. $132
-replace upper coolant hose. $248
-replace 4 windshields $310. (Panther windshield plan, pay 1st $100)
(new Panther windshield plan, Panther pays first $250)
-replace A.C. tensioner and belt. $201
-differential lube change 2 included in tune-up cost.
-replace both headlight assemblies. $76
-replace both parking brake cables $303
-lights, wiper blades misc. parts. $1125
Front End: Both upper ball joints, pitman arm, idler arm and alignment $916 @ 516,000 miles
Oil Cooler Gasket: Replace oil cooler gasket, inlet pick-up O-ring and oil pan gasket. $502 @ 544,000
U-Joints: Replaceall u-joints (3) and replace rear transmission seal.Also replaced TPS (warranty) and cleaned throttle body. $391 @ 567,000
Fuel Pump: Replaced original, $890 @ 732,500 miles
Starter: Replaced original, $459 @ 758,000miles.
Washer Fluid Pump: Replaced original $138 @ 792,000 miles.
Total: $26,568 or .033/mile.
emlm
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